Assessment of Manufacturing Parameters for New 3D-Printed Heating Circuits Based on CNT-Doped Nanocomposites Processed by UV-Assisted Direct Write

This work consists of the development of an easy strategy to transform any structure into an efficient surface heater by the application of a low voltage over 3D printed nanocomposite circuits. To this end, the electrical conductivity and self-heating capabilities of UV-Assisted Direct Write 3D printed circuits doped with carbon nanotubes were widely explored as a function of the number of printed layers. Moreover, an optimization of the printing process was carried out by comparing the accuracy and printability obtained when printing with two different configurations: extruding and curing the ink in the same stage or curing the extruded ink in a second stage, after the whole layer was deposited. In this regard, the great homogeneity and repeatability of the heating showed by the four-layer printed circuits, together with their excellent performance for long heating times, proved their applicability to convert any structure to a surface heater. Finally, the deicing capability of the four-layer circuit was demonstrated, being able to remove a 2.5 mm thick ice layer in 4 min and 4 s.

Automated summary

This study developed a simple strategy to transform any structure into an efficient surface heater by applying low voltage to 3D printed nanocomposite circuits. The optimization of the printing process and exploration of different layers of circuits demonstrated excellent heating performance of four-layer printed circuits, suitable for long-term heating and deicing.