Passivation of Co/Al2O3 Catalyst by Atomic Layer Deposition to Reduce Deactivation in the Fischer-Tropsch Synthesis

The present work explores the technical feasibility of passivating a Co/gamma-Al2O3 catalyst by atomic layer deposition (ALD) to reduce deactivation rate during Fischer-Tropsch synthesis (FTS). Three samples of the reference catalyst were passivated using different numbers of ALD cycles (3, 6 and 10). Characterization results revealed that a shell of the passivating agent (Al2O3) grew around catalyst particles. This shell did not affect the properties of passivated samples below 10 cycles, in which catalyst reduction was hindered. Catalytic tests at 50% CO conversion evidenced that 3 and 6 ALD cycles increased catalyst stability without significantly affecting the catalytic performance, whereas 10 cycles caused blockage of the active phase that led to a strong decrease of catalytic activity. Catalyst deactivation modelling and tests at 60% CO conversion served to conclude that 3 to 6 ALD cycles reduced Co/gamma-Al2O3 deactivation, so that the technical feasibility of this technique was proven in FTS.

Automated summary

The technical feasibility of passivating a Co/gamma-Al2O3 catalyst using atomic layer deposition (ALD) to reduce deactivation rate during Fischer-Tropsch synthesis (FTS) was explored in this study. The results showed that 3 to 6 ALD cycles effectively reduced deactivation of the catalyst, while 10 cycles caused blockage of the active phase and a decrease in catalytic activity. This research demonstrates the potential of ALD as a method to improve catalyst stability in FTS processes.