Polylactones synthesis by enzymatic ring opening polymerization in flow

Polycondensation in batch is the classical way to produce polyesters. However, this method requires harsh conditions to reach high conversions and drive the equilibrium of the reaction forward. In order to produce controlled polymers in a greener way, we worked on the enzymatic ring opening polymerization (e-ROP) of lactones using the CALB lipase immobilized on porous beads (Novozym (R) 435) as a catalyst and 3-phenyl-1-propanol (PP) as initiator in a flow tubular reactor made of fluorinated ethylene propylene (FEP) tubing with i.d = 1.55 mm. In a short residence time of 214 s epsilon-caprolactone (CL) was fully polymerized (conv = 100 %) with a fair dispersity (D = 1.30). Polymerization of delta-valerolactone (VL) (conv = 93 %, D = 1.27) as well as copolymerization of CL and VL mixtures (conv up to 88 %, D = 1.24) behaved similarly. By alternating the lactones, a blockpolymer was obtained. As expected, primary alcohols were more efficient than secondary ones for initiating the e-ROP of lactones. Very interestingly, using cholesterol as initiator induced the formation of cyclic polylactones only. In addition, we showed the importance of the residence time as at a long time the formed polymer was depolymerized by the enzyme. We demonstrated also that the enzyme may be reused more than ten times with maintaining its high efficiency. The whole study shows that the use of tubular reactor for performing e-ROP improves its control as shown by the low D values and decreases the residence time needed to reach high conversions compared to similar reactions in batch.

Automated summary

This study successfully conducted the enzymatic ring opening polymerization of lactones in a flow tubular reactor using CALB lipase immobilized on porous beads, achieving the production of controlled polymers. The results demonstrate that in-situ enzyme catalyzed e-ROP can significantly decrease the residence time needed for the reaction and maintain low dispersity values.