4.7 Article

A twin data and knowledge-driven intelligent process planning framework of aviation parts

Journal

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
Volume 60, Issue 17, Pages 5217-5234

Publisher

TAYLOR & FRANCIS LTD
DOI: 10.1080/00207543.2021.1951869

Keywords

Intelligent process planning; digital twin; dynamic process knowledge base; intelligent decision-making and evaluation; machining quality prediction

Funding

  1. National Key Research and Development Program of China [2018YFB1702 400]
  2. National Natural Science Foundation of China [51975463]
  3. National Postdoctoral Program for Innovative Talents [BX2021244]

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The paper proposes a general framework for twin data and knowledge-driven intelligent process planning of aviation parts, supported by four standard procedures to optimize process plans and continuously improve the quality of process planning.
As the core link of intelligent manufacturing, the process planning of aviation parts still faces the challenges such as relying on manual experiences for process decision-making and lack of linkage between process design and manufacturing for process optimisation. Process knowledge could support scientific decision-making on process issues, while twin data, namely high-fidelity simulation data and feedback information of manufacturing site, could further verify the process plans and optimise process parameters, so as to continuously improve the quality of process plans. Consequently, this paper proposes a general framework for twin data and knowledge-driven intelligent process planning (TDKIPP) of aviation parts, and analyses four standard procedures that support the above-mentioned reference framework, namely mechanism-data fusion process digital twin model, dynamic process knowledge base, process decision-making and evaluation, machining quality prediction and process feedback optimisation. A thus constructed test bed of TDKIPP and its four application examples about the process planning of a micro turbojet engine integral impeller demonstrate the feasibility and effectiveness of the proposed approach.

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