Highly Efficient NO Abatement over Cu-ZSM-5 with Special Nanosheet Features

Conventional Cu-ZSM-5 and special Cu-ZSM-5 catalysts with diverse morphologies (nanoparticles, nanosheets, hollow spheres) were synthesized and comparatively investigated for their performances in the selective catalytic reduction (SCR) of NO to N-2 with ammonia. Significant differences in SCR behavior were observed, and nanosheet-like Cu-ZSM-5 showed the best SCR performance with the lowest T-50 of 130 degrees C and nearly complete conversion in the temperature range of 200-400 degrees C. It was found that Cu-ZSM-5 nanosheets [mainly exposed (0 1 0) crystal plane] with abundant mesopores and framework Al species were favorable for the formation of high external surface areas and Al pairs, which influenced the local environment of Cu. This motivated the preferential formation of active copper species and the rapid switch between Cu2+ and Cu+ species during NH3-SCR, thus exhibiting the highest NO conversion. In situ diffused reflectance infrared Fourier transform spectroscopy (DRIFTS) results indicated that the Cu-ZSM-5 nanosheets were dominated by the Eley-Rideal (E-R) mechanism and the labile nitrite species (NH4NO2) were the crucial intermediates during the NH3-SCR process, while the inert nitrates were more prone to generate on Cu-ZSM-5 nanoparticles and conventional one. The combined density functional theory (DFT) calculations revealed that the decomposition energy barrier of nitrosamide species (NH2NO) on the (0 1 0) crystal plane of Cu-ZSM-5 was lower than those on (0 0 1) and (1 0 0) crystal planes. This study provides a strategy for the design of NH3-SCR zeolite catalysts.

Automated summary

The study focused on synthesizing and comparing different morphologies of Cu-ZSM-5 catalysts for the selective catalytic reduction of NO to N-2 with ammonia. Nanosheet-like Cu-ZSM-5 exhibited the best SCR performance due to its unique structure promoting the formation of active copper species and rapid conversion between Cu2+ and Cu+. In situ DRIFTS results showed that nanosheets followed the Eley-Rideal mechanism with labile nitrite species crucial for the SCR process, while nanoparticles and conventional catalysts tended to generate inert nitrates. This research provides insights for the design of efficient zeolite catalysts for NH3-SCR.