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Critical review of literature on Lean Six Sigma methodology

Journal

INTERNATIONAL JOURNAL OF LEAN SIX SIGMA
Volume 12, Issue 3, Pages 627-674

Publisher

EMERALD GROUP PUBLISHING LTD
DOI: 10.1108/IJLSS-04-2020-0043

Keywords

Six Sigma; Framework; Lean Six Sigma; Lean; Success factors; Failure factors

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This study aims to delve into the Lean Six Sigma methodology, revealing a significant growth in adoption within the manufacturing and selected service sectors over the past decade. While conceptual frameworks for implementation have been established, validation through case studies is lacking. The integration of Lean Six Sigma with other approaches, focusing on sustainability and the environment, has emerged as a research area of interest.
Purpose This paper aims to develop an initial understanding of the Lean Six Sigma methodology since its inception and examine the few Lean Six Sigma dimensions as a research domain through a critical review of the literature. Design/methodology/approach The paper is structured in two-part. The first part of the paper attempts to dwell on the evolution of the Lean Philosophy and Six Sigma methodology individually and the emergence of Lean Six Sigma methodology, covered under the Lean Six Sigma: a historical outline section. The second part of the study examines the dimensions associated with Lean Six Sigma such as frameworks, critical success factors, critical failure factors, type of industry, performance metric, year, publisher and journal, based on a total of 223 articles published in 72 reputed journals from the year 2000 to 2019 as a literature review. Findings The adoption of Lean Six Sigma, as a continuous improvement methodology, has grown enormously in the manufacturing and few service sectors such as health care and higher education during the past decade. The study revealed that researchers came out with conceptual frameworks for the implementation of Lean Six Sigma, whereas the validation through case studies seems to be lacking. The integration of Lean Six Sigma and other approaches with a focus on sustainability and the environment has emerged as a research field. A few of the most common critical success and failure factors were identified from the articles studied during the study. Research limitations/implications This paper may not have included some of the studies due to the inaccessibility and selection criteria followed for the study. Originality/value This paper will provide an initial introduction on Lean, Six Sigma and Lean Six Sigma and research insights Lean Six Sigma to beginners such as students, researchers and entry-level professionals.

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