Journal
FRICTION
Volume 9, Issue 6, Pages 1673-1687Publisher
SPRINGER
DOI: 10.1007/s40544-020-0460-6
Keywords
chemical mechanical polishing (CMP); complexing agent; bearing steel
Categories
Funding
- National Natural Science Foundation of China [51975488, 51991373, 51605396]
- National Key R&D Program of China [2018YFB2000400]
- Science Challenge Project [TZ2018006]
- Tribology Science Fund of State Key Laboratory of Tribology [SKLTKF16A02]
- Laboratory of Precision Manufacturing Technology CAEP [ZD17005]
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The study showed that the material removal rate and surface roughness of GCr15 steel decrease as pH increases when polished using ethylenediamine and H2O2-based slurries, indicating that a more alkaline pH results in higher corrosion resistance and wear resistance for GCr15 steel.
Ethylenediamine with two -NH2 functional groups was used as a critical complexing agent in chemical mechanical polishing (CMP) slurries for a high carbon chromium GCr15 bearing steel (equivalent to AISI 52100). The polishing performance and corresponding mechanism of -NH2 functional groups were thoroughly investigated as a function of pH. It is revealed that, when polished with ethylenediamine and H2O2-based slurries, the material removal rate (MRR) and surface roughness R-a of GCr15 steel gradually decrease as pH increases. Compared with acidic pH of 4.0, at alkaline pH of 10.0, the surface film of GCr15 steel has much higher corrosion resistance and wear resistance, and thus the material removal caused by the pure corrosion and corrosion-enhanced wear are greatly inhibited, resulting in much lower MRR and R-a. Moreover, it is confirmed that a more protective composite film, consisting of more Fe3+ hydroxides/oxyhydroxides and complex compounds with -NH2 functional groups of ethylenediamine, can be formed at pH of 10.0. Additionally, the polishing performance of pure iron and a medium carbon 45 steel exhibits a similar trend as GCr15 steel. The findings suggest that acidic pH could be feasible for amine groups-based complexing agents to achieve efficient CMP of iron-based metals.
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