Journal
SURFACE & COATINGS TECHNOLOGY
Volume 406, Issue -, Pages -Publisher
ELSEVIER SCIENCE SA
DOI: 10.1016/j.surfcoat.2020.126739
Keywords
Tribological properties; Corrosion behaviors; Microstructure; NiCrCoAlY-TiB2; AC-HVAF
Funding
- National Natural Science Foundation of China [51901079]
- Fundamental Research Funds for the Central Universities
- Opening Project of National Engineering Research Center for Powder Metallurgy of Titanium Rare Metals
- Natural Science Foundation of Guangdong Province [2018A030313615, 2018A030310406, 2020A1515010736]
- Guangzhou Municipal Science and Technology Project [202007020008]
- Zhongshan Municipal Science and Technology Program (Platform Construction and innovation Team) [2016F2FC0005, 2019A4010]
- Zhongshan Collaborative Innovation Fund [2018C1001]
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The coatings sprayed by plasma spheroidized powders show good wear and corrosion resistance.
In this paper, agglomerated and dense nanostructured NiCrCoAlY-TiB2 composite powders prepared by spray drying and plasma spheroidization were used for activated combustion high velocity air fuel (AC-HVAF) spray. The effect of sprayed powders on the microstructure, tribological properties and corrosion behavior of the ACHVAF sprayed coatings was systematically investigated. The present results demonstrate that plasma sphemidized powders are beneficial for dense microstructure and can effectively enhance coating's wear and corrosion resistance in turn. The coating sprayed by plasma spheroidized powders exhibits good wear resistance with the coefficient of friction of 0.48 +/- 0.01 and wear rate of 1.6 +/- 0.2 x 10(-5) mm(3) N-1 m(-1). The good wear resistance is mainly due to the uniformly distributed nanostructured TiB2, which can work as the hard-skeleton support. The electrochemical polarization tests and electrochemical impedance spectroscopy (EIS) analysis show that the good corrosion resistance can be attributed to the TiO2 and B2O3 oxide films formed on the surface and dense microstructure of as-prepared coatings.
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