Binder-free tableting experiments on manganese oxides and industrial mineral powders

Cold, binder-free tableting experiments under controlled pressure (0-450 MPa), water addition (0-10 wt.%) and pH (4, 11) were performed on powder of pyrolusite ore concentrates, refined hausmannite, bentonite, kaolinite, as well as blends of those materials. It has been shown that increased pressure was beneficial for agglomeration of oxide materials, but pressure > 250 MPa triggered an elastic recovery in the clay minerals. Water addition up to 4 wt.% improved tabletability, increasing diametral resistance and reducing elastic recovery and fines generation. Amounts above 6 wt.% decreased diametral resistance. The presence of layered-structure minerals (such as montmorillonite, kaolinite, lithiophorite) appeared to be key to determine the agglomeration potential of a sample. This study also showed that tableting provides good performances for recycling industrial manganese oxide fines by obtaining industrial-grade resistance for tablets made with an 80/20 pyrolusite concentrate/hausmannite blends and 4 wt.% H2O. (C) 2020 Elsevier B.V. All rights reserved.

Automated summary

The study found that increasing pressure and water addition within certain ranges can improve the agglomeration of oxide materials, but exceeding a certain pressure can trigger elastic recovery in clay minerals. Additionally, the presence of layered-structure minerals may be key in determining the agglomeration potential of samples.