New Mn-TiO2 aerogel catalysts for the low-temperature selective catalytic reduction of NOx

A new series of Mn-based catalysts (Mn-TiO2, Ce-Mn-TiO2, Mn-TiO2-SO42-, and Ce-Mn-TiO2-SO42-) were successfully elaborated using the sol-gel method associated with supercritical drying approach for the low-temperature NO-SCR by NH3. The physicochemical properties of aerogel powders were examined by XRD, N-2-Physisorption at 77 K, NH3-TPD, H-2-TPR, and DRUV-Vis spectroscopy. It was shown that all the catalysts develop essentially the diffraction peaks of TiO2 anatase phase and are characterized by a nanometer size (ranging between similar to 5 and 9 nm), developed mesoporous texture, high surface area (S-BET > 104 m(2)/g) and large porosity (V-PT > 0.24 cm(3)/g). The incorporation of Ce and/or SO42- influences differently the structural, textural, acidic, and redox properties of Mn-derived sol-gel catalysts and consequently affects their SCR activity. High NO conversions (>75%) into essentially N2O are obtained at low temperatures (150-270 degrees C) over Mn-TiO2 and Ce-Mn-TiO2 aerogel systems. The addition of sulfate modifies the nature of Mn species and noticeably reduces the low-temperature reactivity of catalysts (T < 300 degrees C). However, it induces, thanks to the contribution of many strong acid sites, a substantial increase of the NO conversion into N-2 at higher temperatures (T > 300 degrees C) leading to highly active and N-2-selective Mn-TiO2-SO42- and Ce-Mn-TiO2-SO42- sulfated catalysts. Above 90% NO conversion into N-2 (100%) was reached, in the NO-SCR by NH3, over the new Ce-Mn-TiO2-SO42- aerogel catalyst, in the 450-500 degrees C temperature range.

Automated summary

A new series of Mn-based catalysts prepared by the sol-gel method show high efficiency in converting NO to N2 at low temperatures. The addition of cerium and/or sulfate can adjust the activity of the catalysts and increase the conversion rate.