The effect of wash treatment on the mechanical properties and energy absorption potential of a 3D printed polymethyl methacrylate (PMMA)

Stereolithographic 3D-printing of a Polymethyl Methacrylate (PMMA) resin was used to manufacture miniature dog-bone specimens that were subject to a variety of wash treatments consisting of Isopropyl Alcohol (IP), Hydrogen Peroxide (HP) and a Detergent (D) solution. The washed dog-bone specimens were then tested in uniaxial tension and the mechanical properties were quantified to assess the potential use of the resultant materials for the design of energy absorbing lattice structures. Compared to an As-Printed material, a detergent wash treatment resulted in almost no loss in peak stress, but a 61 % increase in toughness due to enhanced elongation. Moderate decreases in peak stress and high elongation were observed for HP washes. A 5 % (concentration) HP wash with detergent (HP5 + D) resulted in a 90 % greater toughness than the As-Printed material. Isopropyl washed specimens showed low toughness due to low peak stresses. A finite element study was conducted to simulate compression tests of an octet-truss lattice structure for which the tensile test properties were used as model inputs. The simulations revealed some relationships between the predicted energy absorptiontensile properties and showed that the HP5 + D (moderate peak force) and As-Printed + D (high peak force) washed conditions have potential application as energy absorbing octet-truss lattice structures.

Automated summary

Different wash treatments were applied to 3D-printed Polymethyl Methacrylate resin samples, with detergent wash resulting in increased toughness. Finite element simulations showed that HP5 + D and As-Printed + D wash conditions have potential applications in energy absorbing octet-truss lattice structures.