Pore-scale experimental investigation of oil recovery enhancement in oil-wet carbonates using carbonaceous nanofluids

This study investigates the pore-scale displacement mechanisms of crude oil in aged carbonate rocks using novel engineered carbon nanosheets (E-CNS) derived from sub-bituminous coal. The nanosheets, synthesized by a simple top-down technique, were stable in brine without any additional chemicals. Owing to their amphiphilic nature and nano-size, they exhibited dual properties of surfactants and nanoparticles and reduced the oil/brine interfacial tension (IFT) from 14.6 to 5.5 mN/m. X-ray micro-computed tomography coupled with miniature core-flooding was used to evaluate their ability to enhance oil recovery. Pore-scale displacement mechanisms were investigated using in-situ contact angle measurements, oil ganglia distribution analysis, and three-dimensional visualization of fluid occupancy maps in pores of different sizes. Analysis of these maps at the end of various flooding stages revealed that the nanofluid invaded into medium and small pores that were inaccessible to base brine. IFT reduction was identified as the main displacement mechanism responsible for oil recovery during 1 to 8 pore volumes (PVs) of nanofluid injection. Subsequently, wettability alteration was the dominant mechanism during the injection of 8 and 32 PVs, decreasing the average contact angle from 134 degrees (oil wet) to 85 degrees (neutral wet). In-situ saturation data reveals that flooding with only 0.1 wt% of E-CNS in brine resulted in incremental oil production of 20%, highlighting the significant potential of this nanofluid as a recovery agent.