Gas-sieving zeolitic membranes fabricated by condensation of precursor nanosheets

The synthesis of molecular-sieving zeolitic membranes by the assembly of building blocks, avoiding the hydrothermal treatment, is highly desired to improve reproducibility and scalability. Here we report exfoliation of the sodalite precursor RUB-15 into crystalline 0.8-nm-thick nanosheets, that host hydrogen-sieving six-membered rings (6-MRs) of SiO(4)tetrahedra. Thin films, fabricated by the filtration of a suspension of exfoliated nanosheets, possess two transport pathways: 6-MR apertures and intersheet gaps. The latter were found to dominate the gas transport and yielded a molecular cutoff of 3.6 angstrom with a H-2/N(2)selectivity above 20. The gaps were successfully removed by the condensation of the terminal silanol groups of RUB-15 to yield H-2/CO(2)selectivities up to 100. The high selectivity was exclusively from the transport across 6-MR, which was confirmed by a good agreement between the experimentally determined apparent activation energy of H(2)and that computed by ab initio calculations. The scalable fabrication and the attractive sieving performance at 250-300 degrees C make these membranes promising for precombustion carbon capture. Zeolite membranes can be used for gas molecular sieving, but synthesis requires complex hydrothermal treatment. Here, single layers of zeolite precursor RUB-15 are exfoliated followed by a condensation reaction, forming zeolite membranes with H-2/CO(2)selectivity of 20 to 100 in a facile process.

Automated summary

A new method for synthesizing molecular-sieving zeolitic membranes has been developed, which involves exfoliating single layers of zeolite precursor RUB-15 followed by a condensation reaction to produce thin films with high selectivity for gas separation, especially for precombustion carbon capture.