A joint experimental and theoretical investigation of the corrosion inhibition behavior and mechanism of hydrazone derivatives for mild steel in HCl solution

Increasing scientific focus has recently been placed on inhibiting the corrosion of metals and their alloys in acidic environments. In doing so, an understanding and explanation of the adsorption of two environmentally friendly corrosion inhibitors, namely (E)-2-(6 methoxynaphthalen-2-yl)-N'-(1-phenylethylidene)propanehydrazide (PHD-H) and (E)-N'-(1-(4-bromophenyeethylidene)-2-(6 methoxynaphthalen-2-yl)propanehydrazide (PHD-Br) on a mild steel (MS) surface in 1.0 M HCl solution and their inhibition efficiency was sought in this study. To this end, both electrochemical and theoretical approaches were used to evaluate the anticorrosive effect of two studied compounds. Based on the obtained results, it was apparent that both inhibitors showed excellent protective efficacy, with PHD-Br compound showing the best inhibition performance reaching 95 % at 5 x 10(-3) M. Experimental results obtained by electrochemical techniques indicated that the presence of PHD-H and PHD-Br compounds significantly increased the polarization resistance and affected anodic and cathodic reactions, i.e., mixed type inhibitors. Besides, their adsorption followed the Langmuir isotherm model. The stability of the PHDBr at higher temperatures (303 K-333 K) was investigated by weight loss measurements. To explain this observed efficiency-temperature relationship, the same extreme temperature conditions have been studied theoretically by molecular dynamics (MD) simulations. In addition, the study revealed that a protective barrier was formed by adsorption of the investigated compounds on the surface of the MS, which is confirmed by scanning electron microscopy with energy-dispersive x-ray analysis (SEM-EDX) analysis. Beyond this, Density Functional Theory (DFT), MD simulation and radial distribution function studies have been carried out. Their theoretical results, which are in good agreement with the experimental ones, have shown that corrosion inhibition performance is a result of strong donor-acceptor interactions between the inhibiting compounds and the metal surface. This study provides an approach based on electrochemical and theoretical techniques to control the mild steel loss by using new naproxen-based hydrazones that are anticipated to inhibit the corrosion of steel in an acidic medium.

Automated summary

Recent scientific attention has been focused on inhibiting the corrosion of metals in acidic environments. This study investigated the adsorption and inhibition efficiency of two environmentally friendly corrosion inhibitors on mild steel in hydrochloric acid solution. Both experimental and theoretical approaches were used to evaluate the anticorrosive effect of the compounds, with PHD-Br showing the highest inhibition performance.