Transfer learning for remaining useful life prediction based on consensus self-organizing models

The traditional paradigm for developing machine prognostics usually relies on generalization from data acquired in experiments under controlled conditions prior to deployment of the equipment. Detecting or predicting failures and estimating machine health in this way assumes that future field data will have a very similar distribution to the experiment data. However, many complex machines operate under dynamic environmental conditions and are used in many different ways. This makes collecting comprehensive data very challenging, and the assumption that pre-deployment data and post-deployment data follow very similar distributions is unlikely to hold. In this work, we present a feature-representation based transfer learning (FL) method for predicting Remaining Useful Life (RUL) of equipment, under scenarios that samples with previously unseen conditions are presented in the target domain and the labels are available only for the source domain, but not the target domain. This setting corresponds to generalizing from a limited number of run-to-failure experiments performed prior to deployment into making prognostics with data coming from deployed equipment that is being used under multiple new operating conditions and experiencing previously unseen faults. We employ a deviation detection method, Consensus Self-Organizing Models (COSMO), to create transferable features for building the RUL regression model. These features capture how different a particular equipment is in comparison to its peers. The efficiency of the proposed TL method is demonstrated using the NASA Turbofan Engine Degradation Simulation Data Set. Models using the COSMO transferable features show better performance than other methods on predicting RUL when the target domain is more complex than the source domain.