4.7 Article

Optimal postponement in supply chain network design under uncertainty: an application for additive manufacturing

Journal

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
Volume 59, Issue 17, Pages 5198-5215

Publisher

TAYLOR & FRANCIS LTD
DOI: 10.1080/00207543.2020.1775908

Keywords

Manufacturing; postponement; stochastic programming; supply chain strategy; 3D printing; additive manufacturing

Funding

  1. Accenture Open Innovation University [I-01326]
  2. Ministry of Economy and Competitiveness of Spain [RTI2018-097580-B-I00]

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This study introduces a new two-stage stochastic programming decision model for evaluating the introduction of new manufacturing technology into a supply chain, considering uncertainty in demand and determining the optimal customer order decoupling point. Through a generic supply chain graph, a mixed integer two-stage stochastic program is developed to find the optimal manufacturing technology and production quantity.
This study presents a new two-stage stochastic programming decision model for assessing how to introduce some new manufacturing technology into any generic supply and distribution chain. It additionally determines the optimal degree of postponement, as represented by the so-called customer order decoupling point (CODP), while assuming uncertainty in demand for multiple products. To this end, we propose here the formulation of a generic supply chain through an oriented graph that represents all the deployable alternative technologies, which are defined through a set of operations that are characterised by lead times and cost parameters. Based on this graph, we develop a mixed integer two-stage stochastic programme that finds the optimal manufacturing technology for meeting each market's demand, each operation's optimal production quantity, and each selected technology's optimal CODP. We also present and analyse a case study for introducing additive manufacturing technologies.

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