Journal
ACS APPLIED MATERIALS & INTERFACES
Volume 12, Issue 27, Pages 31010-31020Publisher
AMER CHEMICAL SOC
DOI: 10.1021/acsami.0c07697
Keywords
Liquid metals; printing electrochemical extrusion; gallium; indium
Funding
- Australian Research Council (ARC) Laureate Fellowship [FL180100053]
- ARC Centre of Excellence FLEET [CE170100039]
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Metal melt extrusion in gaseous or vacuum environments is a classical approach for forming wires. However, such extrusions have not been investigated in ionic solutions. Here, we use liquid metal (LM) gallium (Ga) and its eutectic alloy with indium (EGaIn) to explore the possibility of electrochemical extrusion of wires and study the tuning of the self-liming oxide layers as the coating for these wires formed during the process. By controlling the surface tension of the LM immersed in an electrolyte, and through the electrocapillary effect, we enable the extrusion of LM wires. The surface morphologies of LM wires and the thickness of the oxide layers are investigated when Ga and EGaIn are processed in neutral and basic electrolytes using various voltages. Taking advantage of the LM oxides, we show that LM wires offer tunable surface oxide thickness and composition using the electrochemical system and investigate the related working mechanisms. The wires are formed into patterns using an automated stage and show a self-healing capability. This work presents an unconventional method for electrochemical fabrication of LM wires, offering prospects for further research and industrial scale-up.
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