Hexahedral LED Arrays with Row and Column Control Lines Formed by Selective Liquid-Phase Plasticization and Nondisruptive Tucking-Based Origami

Origami/kirigami of flexible electronics is a promising way to produce 3D electronics because well-developed silicon-based technologies can be used for the planar circuitry layout. However, it is still a challenge to enable general row and column control lines to develop 3D addressable sensory and display systems. This study addresses this issue via selective plasticization of an acrylonitrile butadiene styrene (ABS) film withN,N-dimethylformamide (DMF) through polydimethylsiloxane (PDMS) microfluidic channels. The use of DMF provides plasticization in a controllable manner because of the fast absorption of the DMF in the liquid phase during the plasticization process, a prolonged retention time of DMF in the ABS film at room temperature during the transformation process, and fast desorption at 60- 80 degrees C for the deplasticization process. The use of microfluidic channels allows high-resolution selective plasticization to enable extreme cases of local bending or even folding inward and outward, thereby enabling tucking-based origami with no crack generation. The lamination of membrane-type electronic devices to an ABS film followed by selective plasticization and transformation enables nondisruptive tucking-based origami at the electronics level, such as for the demonstration of a hexahedral light-emitting diode (LED) array with general row and column control lines.