4.6 Article

Recurrence CFD - A novel approach to simulate multiphase flows with strongly separated time scales

Journal

CHEMICAL ENGINEERING SCIENCE
Volume 153, Issue -, Pages 394-410

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.ces.2016.07.036

Keywords

Recurrence CFD; Decoupling of time scales; Real time simulation; Online monitoring

Funding

  1. K1-MET GmbH metallurgical competence center

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Classical Computational Fluid Dynamics (CFD) of long-time processes with strongly separated time scales is computationally extremely demanding if not impossible. Consequently, the state-of-the-art description of such systems is not capable of real-time simulations or online process monitoring. In order to bridge this gap, we propose a new method suitable to decouple slow from fast degrees of freedom in many cases. Based on the recurrence statistics of unsteady flow fields, we deduce a recurrence process which enables the generic representation of pseudo-periodic motion at high spatial and temporal resolution. Based on these fields, passive scalars can be traced by recurrence CFD. While a first, Eulerian Model A solves a passive transport equation in a classical implicit finite-volume environment, a second, Lagrangian Model B propagates fluid particles obeying a stochastic differential equation explicitly. Finally, this new concept is tested by two multiphase processes - a lab scale oscillating bubble column and an industrial scale steelmaking converter. Results of tracer distribution obtained by recurrence CFD are in very good agreement with full CFD simulations, while computational times are dramatically reduced. Actually, recurrence CFD is a promising candidate for online simulations of passive transport processes at full CFD resolution, which opens the door towards improved process monitoring. (C) 2016 Elsevier Ltd. All rights reserved.

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