Making Photonic Crystals via Evaporation of Nanoparticle-Laden Droplets on Superhydrophobic Microstructures

We employed a convenient evaporation approach to fabricate photonic crystals by naturally drying droplets laden with nanoparticles on a superhydrophobic surface. The final drying morphology could be controlled by the concentration of nanoparticles. A dilute droplet resulted in a torus, whereas a quasi-spherical cap with a bottom cavity was made from a concentrated droplet. Remarkably, the nanofluid droplets maintained high contact angles (greater than or similar to 120 degrees) during the entire evaporation process because of inhomogeneous surface wetting. Bottom-view snapshots revealed that during evaporation the color of the contact area changed sequentially from white to red, orange, yellow, and eventually to green. Scanning electron microscopy and Voronoi analysis demonstrated that nanoparticles were self-assembled to a hexagonal pattern. Finally, based on the effects of particle size, material, and volume concentration on the reflected wavelengths, a model has been developed to successfully predict the reflected wavelength peaks from the contact area of evaporating colloidal droplets. Our model can be easily adopted as a manufacturing guide for functional photonic crystals to predict the optimal reflected color made by evaporation-driven self-assembly of photonic crystals.