Journal
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
Volume 106, Issue 7-8, Pages 2893-2907Publisher
SPRINGER LONDON LTD
DOI: 10.1007/s00170-019-04667-1
Keywords
CFRP; Cutting mechanism; Experiment; FEM simulation; Damages
Funding
- Natural Science Foundation Guiding Program of Liaoning province [2019-ZD-0235]
- Doctoral Foundation of SAU [19YB13]
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Machining of carbon fiber-reinforced polymers (CFRP) still remains a difficult procedure in the whole manufacturing process. One of the reasons is the cutting mechanism varies during machining, causing the inconsistency of surface integrity. This study intends to investigate the continuous variation of cutting mechanism and the induced cutting responses and damages. A novel experiment, with square and circular workpieces involved in cutting, was designed. A three-dimension micro-scale cutting simulation model was built. The experiment and simulation were combined to analyze the evolution and the correlation of cutting forces, machined surface roughness, sub-surface damage and the burr formation. The effects of rake angle and tool edge radius on chip formation and sub-surface damage were also presented. The conclusions are helpful to understand the damages generation during machining of CFRP.
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