4.7 Article

Aluminium to Carbon Fibre Reinforced Polymer tubes joints produced by magnetic pulse welding

Journal

COMPOSITE STRUCTURES
Volume 230, Issue -, Pages -

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.compstruct.2019.111512

Keywords

Metal to non-metal joining; Magnetic pulse welding; AA7075-T6; Carbon Fibre Reinforced Polymer (CFRP); Overlap tubular joints; Mechanical testing

Funding

  1. Fundo Europeu de Desenvolvimento Regional (FEDER), Programa Operacional Regional do Centro and Portugal2020 [2016/10605]
  2. ESA [4000111471/14/NL/PA]
  3. Fundacao para a Ciencia e Tecnologia (FCT) [UID/EMS/00667/2019]

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In this work, Aluminium AA7075-T6 to Carbon Fibre Reinforced Polymer (CFRP) tube joints using magnetic pulse welding technology were performed. The process was found suitable for joining this material combination when a rigid support is used to constrain the CFRP wall displacement. A minimum discharge energy of 2.5 kJ was seen to produce tight interfaces in tubular geometry for 1 mm of stand-off distance. A larger number of turns in the coil was found to reduce both the damages caused by the impact forces and to increase the joint axial resistance. To protect the CFRP tube from impacts and achieve a weld, an electrolytic Nickel coating was deposited over the CFRP tube. Welding was produced between the coating and the aluminium tube with no intermetallic compounds observed on the interface for the energies tested.

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