New operation regimes in fountain confined conical spouted beds

The spouted bed regime is an alternative to fixed and fluidized beds due to the excellent gas-solid contact and the high reduction in operating pressure drop. Nevertheless, the most important limitation of this technology lies in its scaling up, since the inlet diameter/particle diameter ratio must be below 20-30 to avoid bed instability. In order to overcome this limitation, a new internal device called fountain confiner has been developed, which stabilises the system and allows operating with fine particles even without any type of draft tube. Runs have been carried out using the fountain confiner in order to analyse the stability of beds composed of very fine particles and the characteristic hydrodynamic curves (pressure drop vs. air velocity) have been obtained. The use of this new device allows attaining highly stable operation regimes, widening the operational range to 4 times that of plain spouted beds, and increasing the inlet diameter/particle diameter ratio from 20-30 to 1000. Moreover, the optimum distance between the bed surface and the lower end of the confiner has been delimited for the range of operating conditions studied, 0.06 - 0.08 m (between 1/2 and 1/3 the confiner diameter), since it is a key parameter for system stability. Finally, the effect of several geometric factors and the scaling up of this technology has been analysed for fine particles of different size and density. (C) 2019 Elsevier Ltd. All rights reserved.