Development of blown film linear low-density polyethylene-clay nanocomposites: Part A: Manufacturing process and morphology

In this study, linear low-density polyethylene (LLDPE)/clay nanocomposites with different clay contents were prepared by melt intercalation using two different compatibilizers: maleic anhydride grafted styrene-ethylene-butylene-styrene and maleic anhydride grafted polyethylene (PE-g-MA). Melt intercalation was achieved by twin extrusion and nanocomposite films were produced by blown film extrusion. Effects of clay and compatibilizer fractions and type of compatibilizer on the structure, permeability, and the barrier properties of the nanocomposite films were investigated. PE-g-MA was shown to notably improve the dispersion of clay layers in the polyethylene matrix, and this was examined by atomic force microscopy and X-ray diffraction. The latter tests have also highlighted the importance of the screw configuration: the presence of mixing elements favors the dispersion and distribution of nanoclay. Moreover, differential scanning calorimetry results have shown no significant effect of the clay on the crystallinity of the composite while thermogravimetric analysis tests have demonstrated a decrease of onset and peak of decomposition temperatures. Finally, barrier properties toward water vapor transmission were measured. It was proven that not also clay, but the compatibilizer participated in decreasing the permeability of the film. (c) 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019, 137, 48589.