Highly enhanced thermal conductivity of epoxy composites by constructing dense thermal conductive network with combination of alumina and carbon nanotubes

Achieving highly out-plane TC composites by building thermal conductive network at possible low content of conductive fillers is crucial and urgent to realize miniaturization, integration, and high-power density of electronic devices. In this study, highly thermal conductive composites based on pre-selected size of micro-Al2O3 (20 mu m and 70 mu m), acidified MWCNTs and silica nanoparticles (SiO2 NPs) are fabricated via a facile mixing process. Enhanced thermal conductive network was constructed by small functionalized Al2O3 (f-Al2O3) particles gap filling between large f-Al2O3 particles and the MWCNTs connection with adjacent f-Al(2)O(3 )particles. SiO2 NPs are used to avoid the sedimentation of f-Al2O3 particles and improve the dispersion of MWCNTs. The obtained composites show very high out-plane TC (1.73 W.m(-1).K-1) at only 60 wt% Al2O3 (20 mu m/70 mu m: mass fraction, 1/3), 3 wt% MWCNTs and 8 wt% SiO2. It is attributed to the synergistic effect of different size of f-Al2O3 and the MWCNTs to form the dense thermal conduction path. The high out-plane TC and low electric conductivity provide this material great potential as candidate for heat dissipation parts in electronic devices.