Numerical study of condensation flow regimes in presence of non-condensable gas in minichannels

A numerical research on flow regime of R134a in horizontal minichannels was conducted. The model was on the basis of the volume of fluid approach, and inserted user-defined routines which cover condensation mass and heat transfer. The observed annular flow, injection flow and intermittent flow of pure steam condensation, and annular (annular-wavy) flow, injection flow, annular-intermittent flow and intermittent flow of gas mixture condensation were qualitatively compared against experimental data. Flow patterns of lower non-condensable gas mole concentration show similar with that of pure steam, while the fluctuation of gas-liquid interface in annular flow and the noticeable annular-intermittent flow of higher non-condensable gas mole concentration were noted. Besides, injection flow characters with larger head volume and longer neck, and intermittent flow characters with larger slug sizes in existence of non-condensable gas were found. Furthermore, the influence of mole concentration of non-condensable gas and operating conditions on flow pattern transition lines were analyzed after validating the flow pattern transition. The results showed that the injection flow transition point has a relative fixed point at pure vapor condensation, while various in presence of NCG. Besides, lower non condensable gas mole concentration, smaller inlet gas mass flux and larger wall heat flux could lead to earlier flow pattern regime.