Nanosized carbon black as synergist in PP/POE-MA/IFR system for simultaneously improving thermal, electrical and mechanical properties

Nanosized carbon black (CB) was introduced into polypropylene/maleic anhydride-grafted polyolefin elastomer/intumescent flame retardant (PP/POE-MA/IFR) system to investigate the effect of nanofiller as synergist on thermal, electrical and mechanical properties of polymer composites. With 5 mass% CB into PP/POE-MA/IFR system (POFC5), the T-max (corresponded to the temperature at the maximum mass loss rate) under air was increased by 122.4 degrees C; its limited oxygen index was as high as 31.4%; its vertical burning rating (UL-94) reached V0, and the peak value of heat release rate was decreased to only 19% of neat PP in cone calorimeter testing. Moreover, PP composites exhibited good electrical conductivity with more than 1.6 mass% CB, which is a low loading level to reach the critical percolation concentration. In addition, a good balance on stiffness and toughness of PP composites was achieved; especially, Young's moduli and impact strength of POFC5 were increased to 1.26 and 2.5 times in comparison with that of neat PP, respectively. These results indicated that CB was an effective synergist in multi-component PP composites to simultaneously improve thermal, electrical and mechanical properties.