Design and Application of High-Temperature Raw-Seawater-Based Fracturing Fluids

Typically, water-based fracturing treatments consume a large volume of fresh water. Providing consistent freshwater sources is difficult and sometimes not feasible, especially in remote areas and offshore operations. Therefore, several seawater-based fracturing fluids have been developed in an effort to preserve freshwater resources. However, none of these fluids minimizes fracture-face skin and proppant-conductivity impairment, which can be critical for unconventional well treatments. Several experiments and design iterations were conducted to tailor raw-seawater-based fracturing fluids. These fluids were designed to have rheological properties that can transport proppant under dynamic and static conditions. The optimized seawater-based fracturing-fluid formulas were developed such that no scale forms when additives are mixed in or when the fracturing-fluid filtrate is mixed with different formation brines. The tests were conducted using a high-pressure/high-temperature (HP/HT) rheometer, coreflood, and by aging cells at 250 to 300 degrees F. The developed seawater-based fracturing fluids were optimized with an apparent viscosity greater than 100 cp at a shear rate of 100 seconds(-1) and a temperature of 300 degrees F for more than 1 hour. The use of polymeric- and phosphonate-based scale inhibitors (SIs) prevented the formation of severe calcium sulfate (CaSO4) scale in mixtures of seawater and formation brines at 300 degrees F. Controlling the pH of fracturing fluids prevented magnesium and calcium hydroxide precipitation that occurs at a pH value of greater than 9.5. Most importantly, SIs had a negative effect on the viscosity of seawater fracturing fluid during testing because of their negative interaction with metallic crosslinkers. The developed seawater-based fracturing fluids were applied for the first time in an unconventional and a conventional carbonate well and showed very promising results; details of field treatments are discussed in this paper.