4.6 Article

Experimental Determination of Residual Stresses Generated by Single Point Incremental Forming of AlSi10Mg Sheets Produced Using SLM Additive Manufacturing Process

Journal

MATERIALS
Volume 11, Issue 12, Pages -

Publisher

MDPI
DOI: 10.3390/ma11122542

Keywords

additive manufacturing; single point incremental sheet forming; residual stresses; X-ray diffraction

Funding

  1. Tecnologico de Monterrey through the Research Group of Nanotechnology for Devices Design
  2. Consejo Nacional de Ciencia y Tecnologia de Mexico (Conacyt) [242269, 255837]
  3. National Lab in Additive Manufacturing, 3D Digitizing and Computed Tomography (MADiT) [LN280867]

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This paper focuses on investigating the residual stress values associated with a part fabricated by Selective Laser Melting technology (SLM) when this is subjected further to forces on single point incremental forming (SPIF) operation of variable wall angle. The residual stresses induced by the SLM manufacturing process on the fabricated AlSi10Mg metallic sheets, as well as those produced during their forming SPIF operation were determined by X-ray diffraction (XRD) measurements. Significant residual stress levels of variation, positive or negative, along the metallic sample were observed because of the bending effects induced by the SPIF processes. It is also shown how the wall thickness varies along the additive manufactured SPIFed part as well as the morphology of the melting pools as a function of the deformation depth.

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