New insights on the relationship between flow stress softening and dynamic recrystallization behavior of magnesium alloy AZ31B

The dynamic recrystallization (DRX) behavior of magnesium alloy AZ31B with large initial grain size was investigated. Two methods were applied to establish the DRX kinetics model. One is based on the values of DRX volume fraction evaluated by true stress-strain curves (Model 1). The other is based on the values of DRX volume fraction evaluated using optical micrographs (Model 2). It is found that the predicted DRX volume fraction by Model 1 is significantly larger than that by Model 2. It indicates that the value of DRX volume fraction (X-drx) cannot be calculated by the true stress-strain curves for the magnesium alloy AZ31B with large initial grain size. To understand the phenomenon, the reason was analyzed and discussed. We found that the main reason can be attributed to the strong fine-grain strengthening (FGS) effect of magnesium alloy AZ31B. For the studied material, the flow behavior will be mainly affected by two factors during DRX: 1) the decrease of average dislocation density which gives rise to the decrease of flow stress; 2) the decrease of average grain size which results in the increase of flow stress. The latter causes that the DRX volume fraction evaluated by the true stress-strain curves is obviously larger than the real one. The research results will be good references for the evaluation of DRX volume fraction of other FGS materials with large initial grain sizes.