Calcined clay limestone cements (LC3)

The use of supplementary cementitious materials (SCMs) to replace part of the clinker in cement is the most successful strategy to reduce CO2 emissions in the global cement industry. However, limited supplies of conventional SCMs make it difficult to take this strategy further unless new types of SCMs become available. The only type of material available in the quantities needed to meet demand is clay containing kaolinite, which can be calcined to produce an effective SCM. Such clays are widely available in countries where most growth in demand for cement is forecast. Calcined clays have previously been used as pozzolans, but calcination makes the economics of substitution marginal in a conventional pozzolanic blend. The major innovation presented here is the possibility to make a coupled substitution of cement with calcined clay and limestone. This allows much higher levels of substitution. Blends where calcined clay is used as a pozzolan, typically have clinker contents around 65-70%. Combination of calcined clay with limestone allows higher levels of substitution down to clinker contents of around 50% with similar mechanical properties and improvement in some aspects of durability. The replacement of clinker with limestone in these blends lowers both the cost and the environmental impact.