Preparation and Characterization of Te/Poly(3,4-ethylenedioxythiophene):Poly(styrenesulfonate)/Cu7Te4 Ternary Composite Films for Flexible Thermoelectric Power Generator

In this work, Te/poly(3,4-ethylenedioxythiophene) (PEDOT):poly(styrenesulfonate) (PSS)/Cu7Te4 ternary thermoelectric (TE) nanocomposite films were successfully fabricated by physical mixing and then drop casting. An optimum power factor of 65.3 mu W/mK(2) was acquired from a composite film containing 95 wt % PEDOT:PSS-coated Te (PC/Te) nanorods at 300 K, which was about 5 times as large as that of the PC/Cu7Te4 nanorod film and about 3 times as large as that of the PC/Te nanorod film. The power factor reached 112.3 mu W/mK(2) when the temperature was 380 K. Scanning transmission electron microscopy (STEM) and high-resolution STEM were used to observe the detailed internal microstructure of the composite film, revealing that the Te nanorods were single crystalline and the Cu7Te4 rods polycrystalline. The composite film was in fact a three-dimensional network interconnected with the PC/Te and PC/Cu7Te4 nanorods. The enhancement of the TE properties was ascribed to the synergetic effect of the two kinds of nanorods and the double-carrier filtering effect at the two heterointerfaces of Te/PEDOT:PSS and Cu7Te4/PEDOT:PSS. An eight single-leg flexible TE device consisting of the optimized composite film was fabricated, which produced a voltage of 31.2 mV and a maximum output power of 94.7 nW at a temperature gradient of 39 K.