Journal
SURFACE & COATINGS TECHNOLOGY
Volume 205, Issue 7, Pages 2518-2524Publisher
ELSEVIER SCIENCE SA
DOI: 10.1016/j.surfcoat.2010.09.056
Keywords
Thermal spray; Polypropylene; Splat; Morphology
Funding
- ARC [LE100100215]
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The oxy-acetylene flame process with external powder feeding was employed to spray form polypropylene (PP) splats onto a glass substrate. This work examines the influence of stand-off distance on PP splat morphology to establish a fundamental understanding of processing variables on microstructural characteristics. Optical microscopy, scanning electron microscopy (SEM), 2D profilometry, non-contact optical surface profilometry and VISION software were used to measure and quantify various morphological features that are descriptors for the splat metrics. Micro-Raman spectroscopy was used to examine the molecular structure of the PP splats. These studies indicated that decreasing the stand-off distance from 35 to 15 cm produced coherent, integral disk-shaped splats that exhibited minimum splashing behavior. This observation has important fundamental implications concerning the structure-property relationships of polymer coatings since the design of these intrinsic building units also controls the composite nature of the coating. (C) 2010 Elsevier B.V. All rights reserved.
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