High-performance nanocomposites based on polyetherketones

Polyetherketones, PEKs, are an important family of high-performance thermoplastic materials that display a unique combination of toughness, stiffness, thermooxidative stability, chemical and solvent resistance, flame retardancy, and retention of physical properties at high temperatures. A relevant step forward in the development of these materials has been the recent incorporation of nanofillers to extend their utility in advanced technological applications. This review provides an extensive overview of the research on PEK-based nanocomposites with a special emphasis on both carbon-based nanofillers, such as nanotubes or nanofibers, and inorganic nanoparticles. Nanocomposites can be fabricated by simple, low-cost conventional techniques such as extrusion and compression molding, generally combined with pre-processing stages involving mechanochemical treatments in organic solvents. Different strategies employed to efficiently incorporate carbon nanofillers into these matrices, including polymer functionalization, covalent grafting and nanofiller wrapping in compatibilizing systems are described. The analysis of the influence of the preparation and processing conditions as well as the nanofiller type, attributes and loading on the structure and properties of the resulting materials is also considered. Composites incorporating carbon nanofillers display remarkably improved thermal stability, electrical and thermal conductivity as well as mechanical property enhancements compared to the neat polymers. On the other hand, the incorporation of inorganic nanoparticles such as WS2, SiO2 or Al2O3 significantly enhances the tribological properties of the matrix, mainly the coefficient of friction and wear resistance. Finally, current and potential applications of these multifunctional nanocomposite materials in fields such as medicine, telecommunications, electronics, aerospace, automobile and chemical industries are described. (C) 2012 Elsevier Ltd. All rights reserved.