Journal
PRODUCTION AND OPERATIONS MANAGEMENT
Volume 18, Issue 1, Pages 48-59Publisher
PRODUCTION OPERATIONS MANAGEMENT SOC
DOI: 10.1111/j.1937-5956.2009.01009.x
Keywords
bucket brigades; assembly lines; work stations; cross-training; work sharing
Funding
- Lee Kong Chian School of Business at the Singapore Management University
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One way to coordinate workers along an assembly line that has fewer workers than work stations is to form a bucket brigade. The throughput of a bucket brigade on discrete work stations may be compromised due to blocking even if workers are sequenced from slowest to fastest. For a given work distribution on the stations we find policies that maximize the throughput of the line. When workers have very different production rates, fully cross-training the workers and sequencing them from slowest to fastest is almost always the best policy. This policy outperforms other policies for most work distributions except for some cases in which limiting the work zones of workers produces higher throughput. In environments where the work can be adjusted across stations, we identify conditions for a line to prevent blocking.
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