Electrowinning studies for metallic zinc production from double leached Waelz oxide

Waelz oxide is a zinc and lead concentrate pyrometallurgically derived from electric arc furnace dust. There are clear incentives to leaching and purify this oxide to produce liquors that can be electrowinned to obtain recycled metallic zinc. This study is focused on this electrolytic zinc production from previously obtained sulphuric liquor. This liquor was obtained from double leached Waelz oxide (DLWO) throughout a hydrometallurgical process. The electrolytic liquor, after the corresponding leaching and purification stages, contains around 49 kg/m(3). This liquor was fed to an electrowinning process where platinum or lead anodes and aluminium cathodes were used. After optimizing the different electrowinning critical parameters, and working at these optimal conditions, almost 88 secondary zinc kg were precipitated per each initial DLWO tonne in one-through process. The zinc purity was higher than 99.5%. After some mass balance calculations, it can be concluded that, optimizing the process configuration through internal recycling, around 210 Zn kg/DLWO t with purity near to 100% could be achieved. (C) 2012 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.