Taguchi Method to Optimize the Micron and Submicron Size Cenosphere Particulates Filled E- Glass Fiber- Reinforced Vinylester Composites

In this work, the mechanical and tribological characteristics of E-glass fiber-reinforced vinylester composites have been investigated experimentally under dry sliding conditions. The E-glass fiber-reinforced vinylester composites with uniform micron and submicron size cenosphere particulates of three different sizes (2 mu m, 900 nm, and 400 nm) had been prepared in the laboratory. In this work the effect of parameters such as applied normal load, particulate size, sliding speed, sliding distance and roughness on friction and wear behavior have been carried. A plan of experiments, based on the Taguchi design, was performed to acquire data in a controlled way. An orthogonal array L-27 (3(13)) and Analysis of variance (ANOVA) have been applied to investigate the influence of process parameters on the coefficient of friction (COF) and sliding wear behavior of these composites. It was found that the submicron size particulates 400 nm as filler contributed significantly to improve the mechanical properties and wear resistance of the composites. The experimental results indicate that the specific wear rate is greatly influenced by applied normal load and particle size. ANOVA results showed that the applied normal load significantly influence the specific wear rate of cenosphere filled glass fiber-reinforced vinylester composites. Regression analysis is carried to check the suitability of the prediction equation and modeling of the wear parameters and the typical R-2 values for COF and specific wear rate are 86.7 and 94.3%, respectively. The scanning electron microscopy are used clarify the experimental in the frictional and wear testing. POLYM. COMPOS., 35:775-787, 2014. (c) 2013 Society of Plastics Engineers