Studies on Heterogeneous Nucleation Effect of Dispersing Intercalated Montmorillonite Clay Platelets in Polyaniline Matrix

In this article, a series of nanocomposite materials that consisted of emeraldine base (EB) of polyaniline (PANI) and montmorillonite (MMT) clay were prepared by effectively dispersing the inorganic MMT clay platelets into organic PANI matrix via in situ chemically oxidative polymerization. Organic aniline monomers were first intercalated into the interlayer regions of organophilic clay hosts and followed by an one-step oxidative polymerization with ammonium persulfate as oxidant. The as-synthesized PANI-clay nanocomposite (PCN) materials were characterized by Fourier-Transformation infrared spectroscopy and transmission electron microscopy. It should be noted that the EB of PANI in the presence of dispersed intercalated MMT clay platelets was found to display an observable enhancement in polymer crystallinity as compared with that of neat PANI based on series of investigations of wide-angle powder X-ray diffraction patterns and differential scanning calorimetric studies. This remarkable increase of polymer crystallinity might be resulted from the effective heterogeneous nucleation effect of dispersed clay platelets existed in PCN materials. The surface morphology study of PCN materials was further evaluated by polarizing optical microscopy, scanning electron microscopy, and atomic force microscopy. POLYM. COMPOS., 31:2049-2056, 2010. (C) 2010 Society of Plastics Engineers