Synthesis of Ag/CNT hybrid nanoparticles and fabrication of their Nylon-6 polymer nanocomposite fibers for antimicrobial applications

Ag-coated CNTs hybrid nanoparticles (Ag/CNTs) were prepared by ultrasonic irradiation of dimethylformamide (DMF) and silver (I) acetate precursors in the presence of CNTs. The morphology of Ag/CNTs was characterized using x-ray diffraction and transmission electron microscopy (TEM) techniques. The Nylon-6 powder and 1 wt% Ag/CNTs mixture was dispersed uniformly using a noncontact spinning technique. The dried mixture was melted in a single screw extrusion machine and then extruded through an orifice. Extruded filaments were later stretched and stabilized by sequentially passing them through a set of tension adjusters and a secondary heater. The Nylon-6/Ag/CNT hybrid polymer nanocomposite (HPNC) fibers, which were of similar to 80 mu m size, were tested for their tensile properties. The failure stress and modulus of the extruded HPNC fibers (doped with 1% Ag/CNTs) was about 72.19% and 342.62% higher than the neat extruded Nylon-6 fiber, respectively. DSC results indicated an increase in the thermal stability and crystallization for HPNC fibers. The antibacterial activity of the Ag-coated CNTs, commercial Ag, neat Nylon-6 and plain CNTs were evaluated. Ag-coated CNTs at 25 mu g demonstrated good antimicrobial activity against four common bacterial pathogens as tested by the Kirby-Bauer assay. The mean diameters of the zones of inhibition were 27.9 +/- 6.72 mm, 19.4 +/- 3.64 mm, 21.9 +/- 4.33 mm, and 24.1 +/- 4.14 mm, respectively, for Staphylococcus aureus, Streptococcus pyogenes, Escherichia coli and Salmonella enterica serovar Typhimurium. By comparison, those obtained using the broad spectrum antibiotic amoxicillin-clavulanic acid were 37.7 +/- 2.13 mm, 28.6 +/- 4.27 mm, 22.6 +/- 1.27 mm, and 27.0 +/- 1.41 mm, respectively, for the same strains. The zones of inhibition obtained for Nylon-6 Ag-coated CNT powder at 25 mu g were also high, ranging from 15.2 to 25.3 mm in contrast to commercial silver or neat Nylon-6, which did not inhibit the bacterial strains tested. Further, the Nylon-6 nanocomposite fibers infused with Ag/CNTs inhibited bacterial growth by 11-20%. Our results suggest that nylon nanocomposite fibers infused with Ag-coated CNTs have significant antimicrobial activity.