Journal
MATERIALS SCIENCE AND TECHNOLOGY
Volume 31, Issue 8, Pages 912-916Publisher
TAYLOR & FRANCIS LTD
DOI: 10.1179/1743284714Y.0000000704
Keywords
Additive manufacturing; Microstructure control; Melt pool geometry control; Ti-6Al-4V; Process mapping; Finite element modelling; Thin walled deposits
Funding
- National Science Foundation [CMMI-1131579]
- National Defense Science and Engineering Graduate (NDSEG)
- Carnegie Mellon University Institute
- John and Claire Bertucci Fellowship
- Div Of Civil, Mechanical, & Manufact Inn
- Directorate For Engineering [1131579] Funding Source: National Science Foundation
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In additive manufacturing (AM), melt pool dimension control is needed to accurately build a geometry and determine process precision. Microstructure control is needed for its effect on mechanical properties. This research addresses both for Ti-6Al-4V thin walled structures fabricated by wire feed electron beam AM. Model results show that beam power and beam velocity combinations yielding constant melt pool cross-sectional areas also yield constant solidification cooling rates. Experimental measurements back up this finding and show roughly 20 beta grains across the width of a thin wall deposit which is consistent with an earlier study of single bead deposits, suggesting that links between melt pool geometry and beta grain size are independent of deposition geometry, with significant implications for AM process control.
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