Journal
MATERIALS & DESIGN
Volume 31, Issue 1, Pages 50-59Publisher
ELSEVIER SCI LTD
DOI: 10.1016/j.matdes.2009.07.032
Keywords
Shot peening; Residual stress; Symmetry-cell; Area-averaged solution; Multi-impact; Finite element analysis
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Funding
- Korea Research Foundation [KRF-2008-D00017]
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We estimate realistic peening residual stress based on area-averaged solution using a 3D multi-impact symmetry-cell finite element (FE) model. The analytical model includes elaborate factors reflecting actual peening phenomena and plastic shot effect. Area-averaged solution is much closer to X-ray diffraction (XRD) experimental solution than four-node-averaged solution in plastic shot FE model The. area-averaged solution, moreover, converges to the perfect equi-biaxial stress state. From this, based on the area-averaged solution, we obtained the FE Almen curve, and then derived related equations among FE arc height, FE coverage and shot velocity. The FE Almen curve corresponds well with experimentally obtained by Kim et al. [Kim T, Lee JH, Lee H. An Effective 2D FE model with plastic shot for evaluation of peening residual stress. J Mater Process Technol, submitted for publication; Kim T, Lee H, Lee JH. A 3D phenomenological FE model for unique solution of peening stress due to multi-impacts. Int J Numer Methods Eng, submitted for publication]. Using the FE Almen curve, we examine the FE area-averaged solution in major peening materials. The FE solutions of surface, maximum compressive residual stress and deformation depth quite reach experimental solutions. The FE Almen curve is thus confirmed to be useful for estimation of residual stress solution. Consequently, we validated that the concept of area-averaged solution is the systematical analytical method for evaluation of real peening residual stress. (C) 2009 Elsevier Ltd. All rights reserved.
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