Design Parameters for a Robust Superhydrophobic Electrospun Nonwoven Mat

Electrospun nonwoven mats exhibiting extreme hydrophobicity have recently attracted much attention for their use in a wide range of applications. These materials are highly heterogeneous and irregular in structure, and accordingly, the design parameters of such materials need to be carefully chosen for obtaining higher apparent contact angles along with the robust composite solid-liquid-vapor interface. Here, we present two dimensionless design parameters, namely, the spacing ratio and pressure difference across the liquid vapor interface, for enhancing the stability of the Cassie regime. These design parameters are essentially dependent upon the structural characteristics of the electrospun mat and equilibrium contact angle of the liquid. Interestingly, the stability of the composite interface is a trade-off between these dimensionless parameters. Moreover, the pressure difference across the interface can significantly increase by reducing the fiber diameter to nanoscale. The stability of the Cassie state in an electrospun nonwoven mat consisting of lower fiber volume fractions at the nanostructural scale can restore superhydrophobicity even after the impact of a rainfall.