Simulation study of the VAPEX process in fractured heavy oil system at reservoir conditions

The Vapor Extraction (VAPEX) process, a newly developed Enhanced Oil Recovery (EOR) process to recover heavy oil and bitumen, has been studied theoretically and experimentally and is found a promising EOR method for certain heavy oil reservoirs. In this work, a simulation study of the VAPEX process was made on a fractured model, which consists of a matrix surrounded by horizontal and vertical fractures. The results show a very interesting difference in the pattern of solvent flow in fractured model compared with the conventional model. Also, in the fractured system, due to differences in matrix and fracture permeabilities, the solvent first spreads through the fractures and then starts diffusing into matrix from all parts of the matrix. Thus, the solvent surrounds the oil bank, and an oil rather than the solvent chamber forms and shrinks as the process proceeds. In addition, the recovery factor is higher at lower solvent injection rates for a constant pore volume of the solvent injected into the model. Also, the diffusion process becomes important and higher recoveries are obtained at low injection rates, provided sufficient time is given to the process. The effect of inter-connectivity of the surrounding fractures was studied by making the side vertical fractures shorter than the side length of the model. It was observed that inter-connectivity of the fractures affects the pattern of solvent distribution. Even for the case of side fractures being far apart from the bottom fracture, the solvent distribution in the matrix was significantly different than that in the model without fractures. Combination of diffusion phenomenon and gravity segregation was observed to be controlling factors in all VAPEX processes simulated in fractured systems. The early breakthrough of the solvent for the case of matrix surrounded by the fracture partially inhibited diffusion of the solvent into the oil and consequently the VAPEX process became the least effective. It is concluded that fractures of poor connectivity improve the effectiveness of VAPEX process. This is a significant finding for the application of the VAPEX process to the fractured reservoirs. (C) 2007 Elsevier B.V. All rights reserved.