Durable Ni/MgO catalysts for CO2 reforming of methane: Activity and metal-support interaction

Two series of Ni/MgO catalysts were prepared by reducing NiO/MgO samples of fixed Ni loading but different calcination temperatures and of varying Ni loadings but fixed calcination temperature. These catalysts were investigated in CO2 reforming of methane under atmospheric pressure and characterized with XRD, TPR and H-2-TPD techniques. A complete incorporation of NiO into the MgO support to form NiO-MgO solid solution during the calcination stage of the catalyst preparation was identified essential for the formation of stable Ni/MgO catalysts, and the presence of readily reducible free NiO in the calcined (unreduced) NiO/MgO samples was shown to produce the deactivating Ni/MgO catalysts during the CO2/CH4 reaction. The reactivities of CO2/CH4 were found sensitive to the particle size (or dispersion) of metallic Ni; the catalytic activity by CH4 turnover frequency (TOF) decreased with increasing the Ni particle size. The reduced catalysts showed two H-2-TPD peaks and the nickel sites corresponding to H-2-TPD peak at higher temperature showed a higher activity than those associated with the peak at lower temperature. Our data demonstrate that the support in the stable catalysts was actually a kind of NixMg1-xO (x=0.02-0.15) solid solution and the stable catalytic sites were associated with nanosized Ni particles (3-20 nm) in strong interaction with the solid solution support. (C) 2008 Elsevier B.V. All rights reserved.