In situ polymerization: A novel route for thermally stable proton-conductive membranes

In this paper, a new solvent-free route for preparing proton-conductive membranes is proposed. Flexible and fiber-supported polymer electrolyte membranes, as potential proton exchange membranes, were readily obtained by in situ polymerization of a homogenous solution that consisted of bromomethylated poly(2,6-dimethyl-1,4-phenylene oxide) (BPPO, polymer)-monomer mixtures of styrene (ST) and divinylbenzene (DVB), which was pre-cast onto SEFAR PETEX fibers. Factors such as the components of the casting solution and the sulfonation time, were fully investigated. The membrane structure and components were confirmed by FTIR-ATR spectra and SEM-EDXA images, and the thermal stability was examined via TGA and DrTGA. The membrane exhibited a proton conductivity of about 0.07 S/cm at 100% humidity and at room temperature, which is close to that of Nafion 117 at identical conditions (around 0.08 S/cm), whereas its thickness (about 120 mu m) was less than that of Nafion 117. The tensile strength and the elongation at the break of the membrane were 31.2 MPa and 71%, respectively, which are several times higher than those of Nafion (about 6.16 MPa tensile strength and 36% elongation ratio). The dimensional change ratio of the membrane between the wet and dry states was below 3%, which is much lower than that of Nafion 117. The membrane showed a high thermal stability up to 400 degrees C. The method can be applied to other compatible systems of (aromatic) polymers and (aromatic) monomers. (C) 2008 Elsevier B.V. All rights reserved.