Fabrication of commercial pure Ti by selective laser melting using hydride-dehydride titanium powders treated by ball milling

Micro-fine sphericalpowders are recommended for selective laser melting (SLM). However, they are mostly expensive due to the complex manufacturing technique and low yield. In this paper, using low-cost treated hydride-dehydride (HDH) Ti powders, commercial pure Ti (CP-Ti) was successfully fabricated by SLM. After 4-h milling, the resulting powders become near-spherical with no obvious angularity, and have optimal flowability with the apparent density of 1.64 +/- 0.02 g/cm(3), tap density of 2.10 +/- 0.04 g/cm(3), angle of repose 40.11 degrees +/- 0.09 degrees, and Carr's index of 77.74 + 0.15. The microstructure was determined with full acicular martensitic alpha' phase. The CP-Ti can achieve superior mechanical properties with the ultimate tensile strength of 876.1 +/- 20.5 MPa and elongation of (14.7 +/- 0.5)%, which exhibit distinctly competitive compared to the as-cast CP-Ti or Ti-6Al-4V. Excellent mechanical properties together with its low-cost make SLM-fabricated CP-Ti from modified HDH Ti powders show promising applications. (C) 2018 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.