Modeling of reconfigurable manufacturing systems based on colored timed object-oriented Petri nets

To cope with the rapid change in manufacturing market requirements, reconfigurable manufacturing systems (RMSs) with the feature of reconfigurability, have to be developed. A model that describes the reconfiguring process of a manufacturing system is developed by applying colored timed object-oriented Petri nets. Based on the main difference between configurations of RMSs and flexible manufacturing systems (FMSs), a modular hierarchical structure of RMS is developed. By the object-oriented method, all the object classes in the RMS model are identified. A macro-place is used to model the aggregation of many processes and a macro-transition is used to link all the related macro-places. Macro-places and macro-transitions are connected with arcs to form a Petri net named a macro-level Petri net so that the control logic of RMS is represented. The macro-level Petri net is refined by hierarchical steps, each step describing these macro-places by more detailed sub macro-places until all the macro-places cannot be divided. Then the characteristics of material flow and time constraints in RMS are modeled by applying colored tokens and associated time-delay attributes. This model integrates object-oriented methods, stepwise refinement ideas and Petri nets together. The RMS activities can be encapsulated and modularized by the proposed method, so that RMS can be easily constructed and investigated by the system developers. (c) 2010 The Society of Manufacturing Engineers. Published by Elsevier Ltd. All rights reserved.