A comparative study on different ionic liquids used as surfactants: Effect on thermal and mechanical properties of high-density polyethylene nanocomposites

Dialkyl imidazolium and alkyl phosphonium salts were synthesized to be used as new surfactants for cationic exchange of layered silicates, such as montmorillonite (MMT). The synthesized phosphonium (P-MMT) or imidazolium ion (I-MMT)-modified montmorillonites display a dramatically improved thermal degradation with respect to commonly used quaternary ammonium salts. This thermal degradation window can still be shifted toward higher temperatures after washing of modified clays. Two kinds of organic species can be identified onto clay: physically adsorbed species versus chemically adsorbed species. To evidence the impact of these thermally resistant ionic liquids, the modified montmorillonites were introduced in a great commodity polymer, i.e., high-density polyethylene. Thermoplastic nanocomposites with a very low amount of nanofillers were processed in melt by twin screw extrusion. If the thermal stability of polyethylene is slightly increased with only 2 wt.% of thermostable made clays, the stiffness-toughness compromise is well improved since a strong increase in modulus is achieved with both thermostable clays without loss of fracture properties. But these mechanical performances are mainly obtained with unwashed thermostable clays because the physically adsorbed organic species onto clay surfaces behave like a compatibilizer that helps both the dispersion into the PE matrix and improves the clay/matrix interface quality. (C) 2009 Published by Elsevier Inc.