Journal
JOURNAL OF ANIMAL SCIENCE
Volume 90, Issue 11, Pages 4148-4156Publisher
OXFORD UNIV PRESS INC
DOI: 10.2527/jas.2011-4779
Keywords
bacon; bratwurst sausage; distillers dried grains with solubles; loins; pigs; pork quality
Categories
Funding
- National Pork Board Checkoff
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The high cost of feed grains has led swine producers to seek alternative feedstuffs, such as distillers dried grains with solubles (DDGS). However, little is known about the effects of high levels of DDGS in swine diets on pork quality. The objective of this study was to evaluate belly processing and bacon, sausage, and loin quality of pigs fed high levels of DDGS. Sixty pigs averaging 34 kg BW were fed fortified corn-soybean meal diets containing 0%, 15%, 30%, or 45% DDGS. At 120 kg BW, the pigs were humanely harvested and bellies, loins, and shoulders were removed from the left side of each carcass. Flex tests of bellies indicated that they became softer (linear, P < 0.03) as DDGS levels increased. The PUFA in backfat and belly fat increased linearly (P < 0.005), as did iodine values with increasing 0DDGS in the diet. Bellies were pumped to target 12% brine retention, cooked, and sliced at a commercial facility. Slicing yield was not affected by DDGS level fed. Fresh bacon slices were scored 1 to 6 with 1 representing no visible cracks in the fat and 6 representing a spider web-like shattering of the fat. Shatter scores decreased (linear, P < 0.001) with increasing dietary DDGS. Bratwurst-style sausage was produced by combining ground Boston butts and picnics to target 30% fat, blended with commercial seasonings, and stuffed into natural casings. Loose sausage was placed on trays, overwrapped with polyvinyl chloride wrap, and stored under constant, cool white florescent lighting (1,300 lx) at 4 degrees C. Objective color values (L*, a*, and b*) were taken on loose-packaged sausage mix at 6 locations at the same time daily for 7 d. Sausage was also sampled for thiobarbituric acid reactive substances (TBARS) at the same time daily on d 0, 3, 5, and 7. Color scores of sausage were not consistently affected by DDGS level in the diet and the changes were slight. The TBARS in sausage from pigs fed the 30% and 45% DDGS diets increased to a greater extent from d 0 to 7 than in those fed the control or 15% DDGS diets. An 8-member, trained panel evaluated the sensory attributes of bacon slices, sausage, and loin chops. The DDGS resulted in a softer texture (P < 0.004) and increased juiciness (P < 0.04) in sausages, but no differences in sensory scores were found in bacon slices or loin chops. The results indicate that the softer bellies, greater concentrations of PUFA in carcass fat, and greater iodine values associated with feeding increased DDGS did not negatively affect slicing yield of cured bellies, quality of fresh bacon slices, or eating quality of bacon, sausage, or loin chops.
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