Novel synthesis of magnesium hydroxide nanoparticles modified with organic phosphate and their effect on the flammability of acrylonitrile-butadiene styrene nanocomposites

New and facile method for the synthesis and modification of magnesium hydroxide nanoparticles has been developed. The organic phosphate was used to facilitate the synthesis and wrapping of magnesium hydroxide nanoparticles with organic phosphate shell. The size of the nanoparticles wrapped with phosphate has an average diameter range from 46 to 125 nm. The preparation method has governed the nanoparticles diameter based on reaction time. Thermal stability and morphological properties of the new nanoparticles coated phosphates were investigated. The developed magnesium hydroxide nanoparticles-organic phosphate achieved a very good compatibility when dispersed in acrylonitrile-butadiene styrene polymer (ABS) produced dispersed nanocomposites. The flammability and thermal properties of the new polymer nanocomposites were studied. The rate of burning of the nanocomposites was reduced to 9.8 mm/min compared to 15, 21.9 and 42.5 mm/min for polymer-conventional magnesium hydroxide composite, polymer-conventional magnesium hydroxide-organic phosphate composite and virgin polymer, respectively. The peak heat release rate (PHRR) and total heat release (THR) of the new nanocomposites were recorded as 243.4 kW/m(2) and 19.2 MJ/m(2), respectively, achieved 71% reduction for PHRR and 55% for THR. The synergism between magnesium hydroxide nanoparticles and organic phosphates shell was also studied. The developed nanoparticles suppressed the emission of toxic gases. The different materials were characterized using thermal gravimetric analysis, fourier transform infrared spectroscopy, transmission electron microscopy. The flammability properties were evaluated using UL94 horizontal method and cone calorimeter. The dispersion of magnesium hydroxide nanoparticles-organic phosphate in ABS was studied using scanning electron microscope. (C) 2015 Elsevier B.V. All rights reserved.